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The copper coating of carbon steel welding wire provides superior electrical conductivity and improved arc stability while also ensuring excellent corrosion resistance during storage. Often used in gas metal arc welding (GMAW) and submerged arc welding (SAW) applications, copper-coated steel welding wire is perfect when you require a consistent, long-lasting, and dependable solution. Copper-coated welding wire should be avoided, however, in applications where the presence of copper may cause issues. Please utilize our copper-free welding wire for superior results.
Carbon steel MIG welding wire is known for its high strength and durability, making it an ideal choice for applications that require strong, reliable welds. It has the necessary strength for intense welding applications, such as welding construction equipment, pipes, trailers, and more.
Because NS ARC Copper-Glide™ Carbon Steel MIG welding wires are known for reliability and consistency, our customers are often able to save money in other areas such as downtime, rework, scrap, and other consumables such as shielding gas and tips.
Carbon steel MIG welding wire is highly versatile and can be used in a wide range of welding applications, including construction, automotive repair, and manufacturing. Having a supply of carbon steel MIG welding wire on-hand can be an efficient way to tackle several different types of welding jobs in an industry.
Copper-coated welding wire like NS ARC Copper-Glide™ welding wire can produce even, consistent, and reliable welds for a wide variety of different applications. Its properties have proven to be beneficial for the fabrication of agricultural equipment, maintenance on heavy-duty equipment, and repair jobs on auto bodies, among so many others.
Copper-coated welding wire is used to weld agricultural equipment and machinery, which must be able to withstand harsh environments and heavy use. With this wire’s strength, lasting quality, and usability, maintenance and repairs are easier.
With excellent arc stability, copper-coated wire can provide consistent and strong welds while producing less spatter during welding, which helps to reduce the need for cleanup.
Because this type of welding wire is highly resistant to heat, it’s the right choice for welding applications in automotive exhaust systems. It produces welds that are strong and durable, even under extreme temperatures.
Able to provide excellent arc stability and penetration, copper-coated wire proves to be very advantageous for heavy equipment fabrication and maintenance.
This reliable wire can be used to repair a wide range of metal items, from household appliances to industrial equipment. This is partly why copper-coated welding wire is so popular; this wire makes general and heavy-duty fabrication and maintenance to steel products and components easy.
Pipelines and other components require the use of copper-coated welding wire for construction, maintenance, and repair. Strength and durability are critical in this application, making copper-coated wire a great choice.
Copper-coated welding wire produces high-quality welds that are strong and leak-proof, which is crucial for pressure vessel applications. Its welds are able to withstand heavy loads and harsh environments.
Designed for tough welding jobs, this wire can produce bonds that are strong, durable, and able to withstand heavy loads and vibrations, making it ideal for welding applications in railcar manufacturing.
Copper-coated welding wire is also used in a variety of structural applications, such as in the production of steel structures and machinery. In this constantly demanding industry, high strength wire is a must, making this wire the right choice.
One of the most reliable ways to manufacture a structurally sound trailer is with the help of copper-coated welding wire, which can create solid, strong, and durable welds between joints and components that protect the integrity of the trailer.
Copper-coated welding wire is known for its high resistance to corrosion, which makes it ideal for use in marine applications where moisture is incredibly prominent. This resistance means that it can be used to successfully weld boat parts, such as hulls, decks, and railings.
Copper-coated welding wire is used in a variety of applications where its unique properties are advantageous. Some applications that may require the use of copper-coated welding wire include:
Copper-coated welding wire is often used in welding thin-gauge metals, such as sheet metal or thin-walled tubing. This is due to its superior arc stability, which can help prevent burn-through and promote a higher quality weld with the thinner material.
High-speed and automated welding utilizes copper-coated welding wire’s unique benefits. Higher electrical conductivity improves arc stability, making it perfect for automation where efficiency is key.
Copper coatings on the welding wire help to improve mechanical properties, including tensile strength and ductility. Thus, copper-coated carbon steel welding wire is a popular choice for welding high-strength steels.
Copper-coated welding wire is used in a wide range of industries where welding is a critical process. For example, the automotive and the transportation industries both utilize strong copper-coated welding wire for various applications, including welding sheet metal and structural components. The agricultural industry also benefits from copper-coated welding wire when building machine frames, engine components, and fuel tanks. Within the energy industry, the improved electrical conductivity of the copper-coated wire can help to achieve higher-quality welds with consistent results of the welded components.
The construction industry also takes advantage of the high welding strength of copper-coated welding wire for welding structural steel, reinforcing bars, and other components. Additionally, the manufacturing industry uses this wire for welding heavy machinery, earthmoving equipment, and other types of components. The copper coating helps to protect the wire from corrosion, which is essential for ensuring the structural integrity of the welded components.
Copper-coated welding wire is a tool like any other in your arsenal. It has its uses that help bring out the best welds for the job. It also requires proper care in order to preserve its strength and capabilities. How to best use this wire entirely depends on the specific welding application and the type of welding being performed. This is subject to change per project, but there are some general guidelines that can help to ensure the best results.
The wire needs to be stored in a dry, clean area to prevent moisture and contaminants from affecting the quality of the wire. Typically, wire is stored in its original packaging, but it can also be stored in a sealed container or in a wire feeder to protect it from dust, dirt, and other contaminants from reaching the wire. Additionally, you should make sure that the base metal is properly cleaned before use. This helps you achieve a higher quality weld. Make sure that the metal is cleaned and free of any dust, dirt, grime, etc., before welding to ensure proper fusion and adhesion.
Before beginning the weld, you need to make sure that you have selected the correct diameter of welding wire, which is critical for achieving a quality weld. The diameter of the wire should be matched to the thickness of the metal being welded to ensure proper penetration and weld strength. Proper shielding gas is also essential for the job. The type of gas used depends on the type of welding that needs to be done, but a common choice is a mixture of argon and carbon dioxide.
Additionally, the correct amperage settings are important for achieving the right weld characteristics when using copper-coated welding wires. Starting welding parameters are provided by the manufacturer’s recommendations for the specific type and diameter of welding wire being used.
Please remember it is the responsibility of the consumer to validate and verify weld quality.
If you have any questions regarding the right amperage to use, our team is available to guide you through the perfect welding job.
NS ARC carries a variety of packaging options that are designed to maximize productivity, reduce downtimes because of change-outs, and provide pay-off systems that allow you to focus solely on welding. From spools to drums, we offer the right option for your production, including:
These are excellent for large-scale productions as they keep the wire packed inside in a loose coil form.
Of course, we also carry the traditional types of packaging. Our fiber spools have the welding wire randomly layer wound along the spool. While our wire baskets feature precision layer level winding.
This package contains a 12-sided cardboard core that holds the wire, and the core is encompassed by a rugged outer cardboard box. All components of the Smart Pak® are 100% recyclable, helping to reduce waste and cut down on disposal costs. The Smart Pak® offers multiple engineered wire dispensing solutions and comes with lifting straps for easier positioning in your facility.
Our proprietary Tru-Trac® winding technology allows this packaging to feature “twist-free” wire let-off from the stationary tight wound reel that requires only a few ounces of drag. It maximizes productivity while lowering welding costs with the smaller dispersion pattern. Additionally, the snag-free operations without drive roll overload deliver precise joint tracking.
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